Features And Advantages:
1. Low energy consumption and high production efficiency.
2. Less waste of raw materials, no dust pollution, and low failure rate.
3. And because of the structure of the raw material silos, the production line occupies 1/3 area of the flat production line.
Tower type dry mortar production line
The tower type dry-mix mortar equipment is arranged from top to bottom according to the production process, the production process is smooth, the product variety is large, and the cross-contamination of raw materials is small. It is suitable for the production of ordinary mortar and various special mortars. In addition, the entire production line covers a small area, has a outward appearance, and has relatively low energy consumption. However, compared to other process structures, the initial investment is relatively large.
The production process is as follows.
The wet sand is dried by a three-pass dryer, and then conveyed to the classification sieve on the top of the tower through a plate chain bucket elevator. The classification accuracy of the sieve is as high as 85%, which facilitates fine production and stable efficient. The number of screen layers can be set according to different process requirements. In general, four types of products are obtained after the classification of dry sand, which are stored in four raw material tanks at the top of the tower. The cement, gypsum and other raw material tanks are distributed on the side of the main building, and the materials are conveyed by the screw conveyor.
The materials in each raw material tank are transferred to the measuring bin using variable frequency feeding and intelligent electrical technology. The measuring bin has high measurement accuracy, stable operation, and a cone-shaped bin body with no residue.
After the material is weighed, the pneumatic valve below the measuring bin opens and material enters the mixing main machine by self-flow. The configuration of the main machine is usually a dual-shaft gravity-free mixer and a coulter mixer. Short mixing time, high efficiency, energy saving, wear resistance and loss prevention. After the mixing is completed, the materials enter the buffer warehouse. A variety of models of automatic packaging machines are configured under the buffer warehouse. For high-volume production lines, the integrated design of automatic packaging, palletizing, and packaging production can be achieved, saving labor and reducing labor intensity. In addition, an efficient dust removal system is installed to create a good working environment and meet environmental protection requirements.
The entire production line adopts advanced computer synchronous production management and control system, which supports fault early warning, controls product quality, and saves labor costs.
The core equipment of the tower type dry mortar production line:
Mixers and Weighing Systems:
Dry mortar mixer
The dry mortar mixer is the core equipment of the dry mortar production line, which determines the quality of the mortars. Different mortar mixers can be used according to different types of mortar.
Single shaft plough share mixer
The technology of the plough share mixer is mainly from Germany, and it is a mixer commonly used in large-scale dry powder mortar production lines. The plough share mixer is mainly composed of an outer cylinder, a main shaft, plough shares, and plough share handles. The rotation of the main shaft drives the plowshare-like blades to rotate at a high speed to drive the material to move rapidly in both directions, so as to achieve the purpose of mixing. The stirring speed is fast, and a flying knife is installed on the wall of the cylinder, which can quickly disperse the material, so that the mixing is more uniform and fast, and the mixing quality is high.
Single shaft plough share mixer（small discharge door）
Single shaft plough share mixer（big discharge door）
Single shaft plough share mixer（super high speed）
Raw Material Weighing Hopper
Weighing system: Accurate and stable, quality controllable.
Using high-precision sensors, step feeding, and special bellows sensors to achieve high-precision weighing and ensure production quality.
The weighing bin consists of hopper, steel frame, and load cell (the lower part of the weighing bin is equipped with a discharge screw). The weighing bin is widely used in various mortar lines to weigh ingredients such as cement, sand, fly ash, light calcium, and heavy calcium. It has the advantages of fast batching speed, high measurement accuracy, strong versatility, and can handle various bulk materials.
The measuring bin is a closed bin, the lower part is equipped with a discharge screw, and the upper part has a feeding port and a breathing system. Under the instruction of the control center, the materials are sequentially added to the weighing bin according to the set formula. After the measurement is completed, wait for the instructions to send the materials to the bucket elevator inlet of the next link. The entire batching process is controlled by PLC in a centralized control cabinet, with high degree of automation, small error and high production efficiency.
CORINMAC has professional logistics and transportation partners who have cooperated for more than 10 years, providing door-to-door equipment delivery services.
CORINMAC provides on-site installation and commissioning services. We can send professional engineers to your site according to your requirements and train on-site personnel to operate the equipment. We can also provide video installation guidance services.
We have never been engaged in mortar production, don't have experience, and do not understand mortar production lines. Can you provide technical and process guidance?
Yes, we have rich experience in mortar production process and production line technology, and we will customize the production plant according to your needs and provide a full range of project guidance. We can design the Production Line Layout and Site Planning according to the size of your work shop, and provide technical support for mortar formulas.
Are you a Factory, a Design company, or a Trading company?
We are a factory with our own mechanical design engineers and project design engineers, and have a production workshop of 10,000 square meters.
We can provide customized solution design according to customer needs, and full-process services such as early project communication, scheme design, equipment selection, equipment production, site planning, equipment layout, transportation and delivery, installation and commissioning.
Can I visit your factory?
Welcome to visit our factory, we can provide you the invitation letter required for visa application. We will meet you at the airport or station and provide professional business reception services.
What is the positioning and cost performance of your products?
We have professional engineers, skilled production workers, high-standardd quality inspection process, and sales and after-sales service teams with barrier-free communication. We can assemble and test all the equipment and pack them carefully before delivery. Maybe our prices is not the lowest, but we are definitely your most suitable and trustworthy partner.
What certificates and certifications do you have?
We have ISO9001 quality management system certification. And we can also provide relevant certification according to the requirements of the customer's country, such as: SGS, EAC certification, etc.
Can you produce customized equipment according to our requirements?
We can produce customized products according to customer needs. The users of the equipment are more aware of the problems in the use of the equipment, so we humbly accept the customer's suggestions and improve the equipment.
How long is the delivery time and shipping time?
According to the production task, the general equipment production period is about 20-30 working days. After the equipment production is completed, you can come to our factory in person, send someone to our factory, or ask we to provide photos and videos of the finished product for inspection.
The transportation methods include railway, sea, sea-rail combined transportation, etc. The transport time of different countries is different: Southeast Asia: 7-15 days, Central Asia: 20-30 days, Middle East: 20-40 days, Africa & America countries: 30-50 days, Russia and European countries: 25-40 days. We will provide photos and videos of equipment loading throughout the delivery process, as well as official customs clearance information.
How long is warranty period, how to guarantee after-sales service, and how to solve equipment quality problems?
The warranty period of our equipment is 12 months, but it usually takes about 30 days (1 month) to transport from China to the customer's site, and installation and commissioning time also takes about 30 days (1 month). Therefore, our warranty period for foreign customers is extended to 18 months from the date of delivery (except for wearing parts). We will provide customers with necessary wearing parts when delivering the goods. If it is necessary to replace the parts, we will send the parts to the customer's site by air, and all cost will be borne by us.
Can engineers be sent to our site for installation and training?
We can send experienced engineers to the customer's site to guide equipment installation, debug the production line until it is put into production, we will also provide installation instructions, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation steps drawings we provide, and we can also guide the installtion with online videos.