Dry mortar production line
VR
  • Product Details

Introduction:

Vertical dry mortar production line

Vertical mortar production line CRL series, also known as standard mortar production line, is a complete set of equipment to batching finished sand, cementitious materials (cement, gypsum, etc.), various additives and other raw materials according to a specific recipe, mix with a mixer, and mechanically packing the obtained dry powder mortar, including raw material storage silo, screw conveyor, weighing hopper, additive batching system, bucket elevator, pre-mixed hopper, mixer, packaging machine, dust collectors and control system.

 

The name of the vertical mortar production line comes from its vertical structure. The pre-mixed hopper, the additive batching system, the mixer and the packaging machine are arranged on the steel structure platform from top to bottom, which can be divided into single-floor or multi-floors structure.

 

Mortar production lines will vary greatly due to differences in capacity requirements, technical performance, equipment composition and degree of automation. The entire production line scheme can be customized according to the customer's site and budget.


CRL-3 series production line includes:

• Raw material lifting and conveying equipment;

• Raw material storage equipment (silo and ton bag un-loader)

• Batching and weighing system (main materials and additives)

• Mixer and packaging machine

• Control System

• Auxiliary equipment



• Raw material lifting and conveying equipment;

Bucket elevator

The bucket elevator is designed for continuous vertical transportation of bulk materials such as sand, gravel, crushed stone, peat, slag, coal, etc. in the production of building materials, chemical, metallurgical and other industries.



Screw conveyor

Screw conveyor is suitable for conveying of non-viscous materials such as dry powder, cement, etc. It is used to transport dry powder, cement, gypsum powder and other raw materials to the mixer of the production line, and transport the mixed products to the finished product hopper. The lower end of the screw conveyor provided by our company is equipped with a feeding hopper, and the workers put the raw materials into the hopper. The screw is made of alloy steel plate, and the thickness is corresponding to the different materials to be conveyed. Both ends of the conveyor shaft adopt a special sealing structure to reduce the impact of dust on the bearing.





• Raw material storage equipment (silo and ton bag un-loader)

Silo for cement, sand, lime, etc.

The silo (demountable design) is designed to receive cement from a cement truck, store it and deliver it along a screw conveyor to the batching system.

Loading of cement into the silo is carried out via a pneumatic cement pipeline. To prevent material hanging and ensure uninterrupted unloading, an aeration system is installed in the lower (cone) part of the silo.



Ton bag un-loader

As standard, the hopper is equipped with a breaker for ripping open soft containers of the "big-bag" type, a butterfly valve designed to fully open, close and regulate the flow of bulk materials from the hopper. at the request of the client, an electromechanical vibrator can be installed on the hopper to stimulate the unloading of bulk material.



• Batching and weighing system (main materials and additives)

Main materials weighing hopper

The weighing hopper consists of hopper, steel frame, and load cell (the lower part of the weighing hopper is equipped with a discharge screw). The weighing hopper is widely used in various mortar lines to weigh ingredients such as cement, sand, fly ash, light calcium, and heavy calcium. It has the advantages of fast batching speed, high measurement accuracy, strong versatility, and can handle various bulk materials.



Additives batching system




• Mixer and packaging machine

 

Dry mortar mixer

The dry mortar mixer is the core equipment of the dry mortar production line, which determines the quality of the mortars. Different mortar mixers can be used according to different types of mortar.

 

Single shaft plough share mixer

The technology of the plough share mixer is mainly from Germany, and it is a mixer commonly used in large-scale dry powder mortar production lines. The plough share mixer is mainly composed of an outer cylinder, a main shaft, plough shares, and plough share handles. The rotation of the main shaft drives the plowshare-like blades to rotate at a high speed to drive the material to move rapidly in both directions, so as to achieve the purpose of mixing. The stirring speed is fast, and a flying knife is installed on the wall of the cylinder, which can quickly disperse the material, so that the mixing is more uniform and fast, and the mixing quality is high.




Single shaft plough share mixer (small discharge door)



Single shaft plough share mixer (big discharge door)





Single shaft plough share mixer (Super high speed)



Double shaft paddle mixer


Product hopper

The finished product hopper is a closed silo made of alloy steel plates for storing mixed products. The top of the silo is equipped with a feeding port, a breathing system and a dust collection device. The cone part of the silo is equipped with a pneumatic vibrator and an arch breaking device to prevent the material from being blocked in the hopper



Valve bag packing machine

According to the requirements of different customers, we can provide three different types of packing machine, impeller type, air blowing type and air floating type for your choice. The weighing module is the core part of the valve bag packing machine. The weighing sensor, weighing controller and electronic control components used in our packaging machine are all first-class brands, with large measuring range, high precision, sensitive feedback, and the weighing error could be ±0.2 %, can fully meet your requirements.






Control cabinet



Auxiliary equipment

If it is necessary to reduce dust in the workplace and improve the working environment of workers, a small pulse dust collector can be installed.  



In short, we can do different program designs and configurations according to your requirements.


Customer Feedback:



Case I:



Case II



Recipe link


Transport Delivery


CORINMAC has professional logistics and transportation partners who have cooperated for more than 10 years, providing door-to-door equipment delivery services.








Transport To Customer Site




Installation And Commissioning


CORINMAC provides on-site installation and commissioning services. We can send professional engineers to your site according to your requirements and train on-site personnel to operate the equipment. We can also provide video installation guidance services.



Installation Steps Guidance Drawing




Company Production Ability




Certificates





Faqs
  • We have never been engaged in mortar production, don't have experience, and do not understand mortar production lines. Can you provide technical and process guidance?
    Yes, we have rich experience in mortar production process and production line technology, and we will customize the production plant according to your needs and provide a full range of project guidance. We can design the Production Line Layout and Site Planning according to the size of your work shop, and provide technical support for mortar formulas.
  • Are you a Factory, a Design company, or a Trading company?
    We are a factory with our own mechanical design engineers and project design engineers, and have a production workshop of 10,000 square meters. 
    We can provide customized solution design according to customer needs, and full-process services such as early project communication, scheme design, equipment selection, equipment production, site planning, equipment layout, transportation and delivery, installation and commissioning.
  • Can I visit your factory?
    Welcome to visit our factory, we can provide you the invitation letter required for visa application. We will meet you at the airport or station and provide professional business reception services.
  • What is the positioning and cost performance of your products?
    We have professional engineers, skilled production workers, high-standardd quality inspection process, and sales and after-sales service teams with barrier-free communication. We can assemble and test all the equipment and pack them carefully before delivery. Maybe our prices is not the lowest, but we are definitely your most suitable and trustworthy partner.
  • What certificates and certifications do you have?
    We have ISO9001 quality management system certification. And we can also provide relevant certification according to the requirements of the customer's country, such as: SGS, EAC certification, etc.
  • Can you produce customized equipment according to our requirements?
    We can produce customized products according to customer needs. The users of the equipment are more aware of the problems in the use of the equipment, so we humbly accept the customer's suggestions and improve the equipment.
  • How long is the delivery time and shipping time?
    According to the production task, the general equipment production period is about 20-30 working days. After the equipment production is completed, you can come to our factory in person, send someone to our factory, or ask we to provide photos and videos of the finished product for inspection.
    The transportation methods include railway, sea, sea-rail combined transportation, etc. The transport time of different countries is different: Southeast Asia: 7-15 days, Central Asia: 20-30 days, Middle East: 20-40 days, Africa & America countries: 30-50 days, Russia and European countries: 25-40 days. We will provide photos and videos of equipment loading throughout the delivery process, as well as official customs clearance information.
  • How long is warranty period, how to guarantee after-sales service, and how to solve equipment quality problems?
    The warranty period of our equipment is 12 months, but it usually takes about 30 days (1 month) to transport from China to the customer's site, and installation and commissioning time also takes about 30 days (1 month). Therefore, our warranty period for foreign customers is extended to 18 months from the date of delivery (except for wearing parts). We will provide customers with necessary wearing parts when delivering the goods. If it is necessary to replace the parts, we will send the parts to the customer's site by air, and all cost will be borne by us.
  • Can engineers be sent to our site for installation and training?
    We can send experienced engineers to the customer's site to guide equipment installation, debug the production line until it is put into production, we will also provide installation instructions, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation steps drawings we provide, and we can also guide the installtion with online videos.
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