Automatic packing and stacking equipment
Professional dry mortar production line manufacturer, customized solution.
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Professional dry mortar production line manufacturer, customized solution.
Designed for automatic filling of bulk or granular products into valve bags.
Packing weight: 10-60kg per bag
Filling Accuracy : ≤±0.6%
Packing speed: 200-280 bags/h for cement 25kg.
Max Material size:5mm
Compressed air: Pressure≥0.5Mpa
Nozzle diameter : Standard φ63mm - could be customized.
Bag opening size: ≥φ70mm(standard)
Feed port of packing machine : φ300mm
Impeller type packing machine is designed for filling bulk, powdery and granular products such as wall putty, cement, sand, lime, slag and other dry mortars into valve bags weighing from 10 to 50 kilograms or more. The microcomputer system of the packer uses industrial components and STM process for manufacturing, has the advantages of small size, strong functions, high reliability and good adaptability. Integrates weighing control, has unique anti-jamming ability, and can be used in harsh environments.
Principle of operation:
The material prepared for packing is loaded from the intermediate material packing hopper into the inlet of the packing machine, and then the rotaring impller transfer the mateirals into the valve bags.
Dosing of the product - by weight, is carried out according to the "gross" principle, the product is continuously weighed together with the bag as it is filled. The packing speed is directly related to the dose process. When packing a product with a weight of 1000 kg/m³ in 50 kg bags, its capacity is up to 8 t/h.
The properties of the product have a significant impact on the packing speed.
Internal structure
Rotor impeller with pulley
The rotary impeller, which is an integral part of the packer, is equipped with a quick-release side cover that allows easy access to the inside of the rotary impeller for cleaning and inspection.
Independent adjustment of the pressure of compressed air supplied to the filling channel allows using the packer to work with various products, including those are difficult to pack.
The free section of the dosing valve in the "thin" flow mode is adjustable, which makes it possible to adjust the dosing error in the required range. Filled bags with material rest on a stationary support.
After filling is finish the bag will be released and push away from the nozzle, then falls onto the receiving belt conveyor. The vertical and horizontal position is adjusted according to the dimensions of the bags. The receiving conveyor is equipped with guards to ensure the correct position of the bags on the belt. Product bags could be stacked on pallets and moved to the warehouse or immediately sent to transport vehicles.
Vertical type automatic release of bags. A bags belt conveyor is required at bottom.
Automatically controlled through a PLC.
-Touch screen
-Language in Chinese, English, or Russian.
Sdie automatic release of bags. A bags belt conveyor is required at bottom.
Ready-made machines in stock more than 20 sets
Inside the control panel
Dust release output
Well-known brand of pneumatic parts.
Special accurate load cell.
Quality Pneumatic Components
1. We have never dealt with the production of mortar, we have no experience in the production, and we do not understand dry mortar production lines. Can you provide technology and technical advice?
Yes, we have rich experience in dry mortar technology and production lines, and we can customize and provide comprehensive project management according to customer's needs. We can develop detailed line layout and site planning according to customer's plant drawings and provide technical support for dry mix formulation.
2.Are you a factory, design company or trading company?
We are a factory with our own design engineers and design engineers, and have a 10,000 square meter production workshop. According to customer's needs, we can provide customized circuit design. From preliminary project discussion, planning, equipment selection to equipment production, equipment site planning. Delivery and transportation, installation and commissioning, and other services during the whole process.
3.Can I visit your factory?
Welcome to our factory. We can provide clients with the invitation required to apply for a visa. We will meet clients at the airport or railway station, provide professional services for the reception of business guests.
4.What is the positioning and profitability of your products?
We have professional engineers, skilled production workers, high-quality quality control process, and a barrier-free sales and after-sales service team. We can assemble and test machines, package accurately before large-scale shipments. Maybe our price is not the lowest, but we are definitely your most suitable and reliable partner.
5.What certificates do you have?
We have ISO9001 environmental protection system and quality system certification. Relevant certificates can also be provided according to the requirements of the customer's country, such as: SGS, EAC certification, etc.
6. Can you produce customized equipment according to our requirements?
We can produce customized products according to customer needs. The people who use the equipment are more aware of the problems that occur during its use, so we will accept customer suggestions and improve the equipment.
7. Production and delivery time?
According to the production task, the general production cycle of equipment is about 20-30 working days. After the production of the equipment, you can send people to our factory to inspect, and we can also provide photos and videos to inspect the finished products.
Transportation methods include rail, sea, combined (sea and rail transport), etc. The delivery time to each region is different: Southeast Asia: 7-15 days, Central Asia: 20-30 days; Middle East: 20-40 days; Africa, America: 30-50 days; Russia and European countries: 25-40 days. We provide photos and videos of the entire process of loading equipment upon shipment, as well as full information about the declaration of equipment and customs clearance.
8.What is the warranty period of the equipment, how to guarantee the after-sales service, and how to solve the quality problems of the equipment?
The warranty period of our equipment is 12 months, usually it takes about 30 days (1 month) from China to the customer's place, and the installation and commissioning time also takes about 30 days (1 month), so the warranty period is extended to 18 months from the date delivery (excluding wearing parts). We will provide customers with the necessary wear parts upon delivery of the goods. If there are any quality problems during the warranty period, we will fix the problem as soon as possible. If the parts need to be replaced, we will deliver them to the customer by air, and we will take care of all costs.
9. Is it possible to send engineers to the site to install and debug equipment?
We will send experienced engineers to the customer's site to guide the installation of the equipment, debug the production line until it is put into production;
We will also provide installation instructions for the production line, layout drawings, assembly drawings, etc. If the customer has his own engineer, he can install the equipment according to the installation drawings, and we can also guide the installation.
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Email: corin@corinmac.com
Tel.: +86-15639922550
Add: 450001, no. 89 Science Avenue, High-tech Zone, Zhengzhou, China.
Professional dry mortar production line manufacturer, customized solution.
